Lead Design CNC Programmer/Operator

Role Overview 

The Lead Design CNC Programmer/Operator is responsible for programming, setting up, and operating CNC equipment in support of Design Studio vehicle properties, prototype models, and development programs. 

Working closely with Design, Engineering, Modelers, and Fabrication teams, this role supports the manufacture of a diverse range of prototype components, from small development parts to full-scale vehicle bucks, aerodynamic models, composite tooling, fabricated structures, and show car assets. 

The ideal candidate combines strong CNC programming and machining expertise with exceptional organization, problem-solving ability, and adaptability. Success in this position requires the ability to work across a broad range of materials, project types, and component scales while consistently delivering high-quality work in a fast-paced prototype environment. 

Key Responsibilities 

CNC Programming & Machining 

• Develop, optimize, and verify CNC programs for complex 3-axis and 5-axis machining applications. 

• Setup, operate, and troubleshoot large-format CNC routers and gantry mills. 

• Select and implement machining strategies, tooling, and work holding solutions that deliver high-quality prototype parts and properties. 

• Evaluate CAD data and identify potential manufacturing concerns before machining begins. 

• Maintain organized PowerMill projects, CNC programs, fixture models, and related manufacturing data. 

 Prototype Manufacturing Support 

• Manufacture prototype components supporting vehicle development programs, including design bucks, ergonomic properties, aerodynamic models, composite tooling, fabricated structures, clay studio assets, and show car components. 

• Interpret CAD models, design data, and engineering information to develop practical manufacturing solutions. 

• Modify CAD geometry and create fixtures, support structures, and work holding solutions when required. 

• Collaborate closely with Design, Engineering, Modeling, and Fabrication teams to support successful project execution. 

 Technical Excellence & Support 

• Serve as a technical resource for CNC programmers and operators. 

• Provide guidance on machining strategies, tooling, fixturing, and manufacturing processes. 

• Take ownership of the department's most technically challenging machining projects. 

• Support troubleshooting efforts across programming, machine operation, tooling, and manufacturing methods. 
• Lead by example through technical excellence, craftsmanship, organization, and accountability. 

Equipment & Shop Support 

• Monitor machine performance and operating conditions to ensure reliable operation. 

• Perform routine maintenance and support preventative maintenance activities. 

• Identify opportunities to improve machine performance, tooling, machining processes, and overall shop capability. 

• Support a safe, clean, and organized working environment. 

Minimum Qualifications 

• 5+ years of CNC programming and machining experience. 

• Strong experience programming and operating both 3-axis and 5-axis CNC equipment. 

• Proficiency with Autodesk PowerMill and working knowledge of CATIA and/or Fusion 360. 

• Experience working directly from CAD models and digital design data. 

• Strong understanding of machining principles, tooling selection, work holding, and manufacturing processes. 

• Proven problem-solving and troubleshooting abilities. 

• Strong organizational skills and attention to detail. 

• Effective communication and collaboration skills. 

• Ability to work independently within a fast-paced prototype environment. 

Preferred Qualifications 

• Experience within an automotive design studio, prototype manufacturing environment, model shop, motorsports, aerospace, or similar low-volume manufacturing environment 

• Experience programming and operating large-format CNC machinery. 

• Experience machining large-format components and vehicle-scale properties. 

• Familiarity with Heidenhain, Fagor, and Mitsubishi control systems. 

• Experience designing fixtures, supports, and manufacturing aids. 

• Experience machining polyurethane modeling board, aluminum, carbon fiber composites and mold tooling, plastics, and wood. 

Success Measures 

• Delivery of high-quality prototype components and vehicle properties. 

• Successful execution of complex machining projects from programming through final completion. 

• Safe and reliable operation of CNC equipment. 

• Organization and maintainability of CNC programs, CAD/CAM data, and fixture files. 

• Effective technical support provided to the team. 

• Adaptability across a wide range of materials, project types, and manufacturing challenges 
• Strong and effective collaboration with Design, Engineering, Modeling, and Fabrication teams.