Process Engineer - Flares

India·MumbaiFull-timemid

EngineeringProcess Engineer

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Requirements Summary

Bachelor's Degree in Chemical Engineering. 7 to 10 years of relevant experience in the Oil & Gas, Heavy Engineering, Process Equipment Manufacturing, EPC, Refinery, Petrochemical, or Energy industry.

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EngineeringProcess Engineer

Zeeco is a global leader in the design and manufacture of advanced combustion and environmental solutions for the petroleum, chemical, petrochemical, LNG, refining, power, and pharmaceutical industries. Our product portfolio includes ultra-low emission burners, gas and liquid flaring systems, thermal oxidizers, vapor recovery units (VRUs), hazardous waste incineration systems, and other combustion technologies. Headquartered in Tulsa, Oklahoma (USA), Zeeco has engineering, manufacturing, and service facilities across North America, Europe, the Middle East, and Asia.

Zeeco India is seeking an experienced Process Engineer with 7 to 10 years to join its engineering team. The successful candidate will be responsible for executing process engineering activities for combustion and process equipment projects, from concept development through detailed engineering and commissioning support.

The ideal candidate will possess strong process engineering fundamentals with hands-on experience in the Oil & Gas, Heavy Engineering, EPC, or Process Equipment industry. Exposure to combustion systems, process safety, and multidisciplinary engineering projects will be highly advantageous.

Develop process design basis and execute process engineering activities for customer projects.

Prepare and review Process Flow Diagrams (PFDs), Piping & Instrumentation Diagrams (P&IDs), Process Design Basis, and engineering calculations.

Perform process calculations including:

Heat & Material Balance
Hydraulic calculations
Line sizing
Pressure drop calculations
Utility consumption calculations
Equipment sizing and selection
Prepare process datasheets and technical specifications for process equipment.
Support the design and engineering of pressure vessels, separators, heat exchangers, pumps, tanks, skids, and other process equipment.
Participate in process safety activities including HAZOP, HAZID, SIL, and design review meetings.
Review customer specifications and ensure engineering deliverables comply with applicable international codes and standards.
Coordinate with Mechanical, Piping, Instrumentation, Electrical, Civil, and Project Engineering teams during project execution.
Review vendor documents and provide technical clarifications during procurement and fabrication.
Support commissioning, troubleshooting, and performance testing activities when required.

Candidates should have experience in:

Heat & Material Balance preparation
Process calculations
Equipment sizing and selection
Hydraulic calculations
Line sizing
Pressure drop calculations
Pump sizing
Control valve sizing
Utility calculations
Preparation and review of PFDs and P&IDs
Process datasheet preparation
Vendor document review
Process safety studies (HAZOP/HAZID/SIL)
Multidisciplinary engineering coordination

Experience with one or more of the following software's is preferred:

Aspen HYSYS
Aspen Plus
Aspen Flare System Analyzer (FSA)
Flarenet
PIPE-FLO
AutoCAD
Microsoft Excel (Advanced)

Working knowledge of Industry Standards:

API Standards
ASME Codes
ANSI Standards
ISO Standards
NFPA Standards (preferred)
OSHA Process Safety Management requirements

Required Qualifications:

Bachelor's Degree in Chemical Engineering.
7 to 10 years of relevant experience in the Oil & Gas, Heavy Engineering, Process Equipment Manufacturing, EPC, Refinery, Petrochemical, or Energy industry.
Strong understanding of process engineering principles and industrial process equipment.

Experience in one or more of the following industries is preferred:

Oil & Gas
Refineries
Petrochemical
LNG
Heavy Engineering
Process Equipment Manufacturing
EPC Projects
Combustion Equipment
Thermal Oxidizers
Vapor Recovery Units (VRUs)
Fired Heaters
Flaring Systems

Candidates with experience in the following areas will have an added advantage; however, this is not mandatory:

Flare system design
Flare line sizing
Flare header hydraulic analysis
Pressure Safety Valve (PSV) sizing and relief system design
Flare load and backpressure calculations
Participation in HAZOP studies for refinery, petrochemical, LNG, and Oil & Gas projects
Experience with flare network analysis and combustion systems